Excalibur Plastisol Ink
Home About Us Catalog Quotes FAQ Contact Us Links Site Map
Discovery's Home Page
General Questions Technical Questions Product Questions

What do the terms BASE, REGULAR and INSERT refer to?

BASE, REGULAR and INSERT refers to the way a letter or number is cut (custom or die) for different colour combinations. For one colour applications, REGULAR is normally used. For two colour applications REGULAR and BASE or REGULAR and INSERT are used. For three colour applications, INSERT, REGULAR, and BASE are used. To see a graphic representation, please CLICK HERE.

What are the standard letter and number sizes for sports jerseys?

Generally, sports jerseys do have standard sizes for letters and numbers, however, these sizes can be adjusted according the users wishes. Letters for sports jerseys can range for 2" up to 4". Number sizes are as follows: Baseball jerseys(8"), Hockey and Football jerseys(10", 12"), Basketball jerseys(4", 6"), Vollyball jerseys(4", 6") and Soccer jerseys(4", 6").

What is the best method for applying name bars?

Simply heat seal letters onto the name bars. Name bars should then be sewn onto garments.

How do I apply Flock letters and numbers to a garment?

Set heat transfer machine to 350ºF (177ºC) or lower. Seal with medium pressure for 10 seconds. If Thermo Tape is used, allow to cool before removing tape.

What procedure is used for applying Durafilm II material to a garment?

Set heat transfer machine to 350ºF (177ºC). Cover aligned letters with a Teflon sheet or transfer paper. Heat seal for 8-10 seconds with light pressure. Allow to cool for a few seconds before removing cover sheet.

What method should I use when using thermo-tape in a Durafilm II application?

Tape can be used to align letters by tacking in place and allowing to cool. Reseal using proper time after tape is removed. This eliminates any tape line in the film.

How is Vinylbond applied to a garment?

Set heat transfer machine to 350ºF (177ºC). For knit fabrics, transfer for 12-15 seconds with medium pressure. Cool and remove release paper. For open mesh, place Teflon sheet or Teflon pillow inside jersey. Seal for 3-4 seconds to tack lettering then remove paper backing. Cover lettering with Teflon sheet or release paper and seal again for 12 seconds with firm pressure. Allow to cool before removing. If edges appear rough or smeared, reduce time or temperature. For two colour, place second colour on top of background colour.

How do I apply Pro Twill (Pro-Stitch) letters and numbers to a garment?

Set heat transfer machine to 350ºF (177ºC). Position the lettering on the garment and place on the press. Cover with a Teflon sheet. Apply heat and medium pressure for: 1 colour - 20 seconds; 2 colour - 30 seconds; 3 colour - 40 seconds.

How do I apply Pro Twill (Semi-Stitch) letters and numbers to a garment?

Set heat transfer machine to 350ºF (177ºC). Position the lettering on the garment and place on the press. Apply heat and medium pressure for 10-15 seconds. Allow to cool before sewing. Sew with 100% cotton thread, size 00, vat dyed mercerized. Use a zig-zag stitch on a standard industrial-type sewing machine. Start sewing at the bottom of the letter or number. 6"-10" Numbers: use 16 stitches per inch; 1/8" stitch width; 3" - 4" letters: use 20 stitches per inch, slightly less than 1/8" wide stitch width.

What is the best method for applying Duracad Film to a garment?

Set heat transfer machine to 300ºF (151ºC). Cover aligned letters with a Teflon sheet or transfer paper. Heat seal for 8-10 seconds light pressure. Allow to cool completely before removing cover sheet.

What is the best method for applying Duracad Flock to a garment?

Set heat transfer machine to 300ºF (151ºC). Cover aligned letters with a Teflon sheet or transfer paper. Heat seal for 8-10 seconds light pressure. Allow to cool completely before removing cover sheet.

What is the best method for applying Duracad Film for nylon to a garment?

Simply press at 265º - 285ºF (130º - 140ºC) for 10-15 seconds using medium pressure. Allow to cool, remove release liner and press again using the same parameters.

How do I apply 3M™ Scotchlite™ heat transfer films to a garment?

Avoid applying film over seams and stitches. Remove plastic liner, exposing dry adhesive side down (do not remove paper carrier; only 8710 Silver has a paper carrier). Place on garment, adhesive side down, and heat seal as follows: 8710 Silver - For most fabrics 350ºF (177ºC) for 20-30 seconds at medium to firm pressure. For nylon, 375ºF (190ºC) for 30-40 seconds at medium pressure. 8786 Red & 8787 Yellow - Works best on medium and heavy weight fabrics, fleeces and knits. Not recommended for nylon fabric. Apply at 300ºF (148ºC) for 5 to 30 seconds with firm pressure. Allow to cool before removing release carrier.

How do I apply 3M™ Scotchlite™ sew-on material to a garment?

8910 Silver is best suited to light and medium weight fabric. 8986 Red and 8987 Yellow are best suited to medium and heavy weight fabric. Sew in place using a lockstitch with no more than 12 stitches per inch and placed at least 5/64" from edge of reflective fabric. Use of a teflon brand coated needle may increase needle life. Do not attach to highly elastic materials NOTE: Sew-on materials can be converted to heat seal material by using "no-sew" welding film or Superhold powders.

Will my heat transfer machine be sufficient for applying heat transferred materials?

Because many heat seal machines may vary in temperature readings, it is a good idea to familiarize yourself with time, temperature, and fabric variables by doing extensive tests.

What is the best method for aligning heat transferred letters and numbers?

It is advised to first tack the letters or numbers to see if they are properly aligned.One way to check alignment is to first tack the lettering in place for 1-2 seconds. Most lettering can then still be lifted and relocated if improperly aligned, and then permanently sealed.

How do I handle the seams of a garment when applying a heat transfer material?

Heavy seam, collars, and snaps should always be off the platen area. If not possible, use a Teflon pillow to allow even platen pressure.

What method should I use when applying letters or numbers to nylon material such as jerseys?

As most nylon has a tendency to shrink, it is advisable to press nylon garments first before laying out letters.

How do I remove moisture from fabric before heat transferring?

Pre press all fabrics to eliminate moisture in garment.

What is the best method for applying Screen Pro Numbers?

Screen Pro numbers come with an outline and line-up mark on the reverse side of the transfer sheets. Use the outline and line-up mark to position the numbers. When numbers are aligned, use a heat transfer machine to apply the numbers. When transferring is complete, remove the transfer sheet.

GENERAL QUESTIONS

TECHNICAL QUESTIONS

PRODUCT QUESTIONS

Back to Top of Page

Privacy Policy | Terms and Conditions | Copyright Information | Minimum System Requirements

Copyright © 2008 The Discovery Group. All rights reserved.

Home About Us Catalog Quotes FAQ Contact Us Links Site Map
Discovery's Home Page