Emulsions and Stencil Systems - The Discovery Group

Image Mate™ offers exceptional direct photoemulsions for the screen print industry. Image Mate Emulsions are designed to create quality, trouble-free screens that meet the needs of today's demanding print jobs. We offer an Image Mate emulsion for virtually every aspect of screen printing. We also offer quality Image Mate Blockout and Accufast photopositive film for high density postitives and negatives. Discovery also has exposure guides available that will provide durable, consistent stencils everytime! CLICK HERE to visit Image Mate's website.

IMAGE MATE PRODUCTS OFFERED BY DISCOVERY:

	DZ 307 - Diazo Cure Blue Photoemulsion: A blue diazo
	photoemulsion intended for use with plastisol and solvent based inks.

	DZ 343 - Diazo Cure Violet Photoemulsion: DZ 343 is a violet
	diazo cure photoemulsion for water based and plastisol inks.

	DC 521 - Dual Cure Blue Photoemulsion: DC 521 is a blue
	photoemulsion for every screen printing job.

	PC 701 - Poly Cure Blue SBQ Photoemulsion: PC 701 is not only
	one of the fastest exposing one-parts, but it’s the highest solids
	content emulsion you’ll ever use!

	Blockout Red 421: Red 421 is an inexpensive, water-based solution
	used as a solvent-based ink barrier.

	Accufast Inkjet Film (waterproof): A high quality, photopositive
	film which is universally receptive to both dye and pigment ink.

	Accumark Inkjet Film (non-waterproof): Create positives from
	standard inkjet printers using dye-based inks.

	Image Mate Exposure Guide: Ensure durable, consistent stencils
	every time using these exposure guides.

A blue diazo photoemulsion intended for use with plastisol and solvent based inks. This high-quality, yet economical emulsion reaches exposure speeds of many dual cure systems. Its high viscosity won’t sag in low mesh counts, yet its rheology allows high stencil buildup with minimal coatings. DZ 307 has been tested to withstand over 40,000 impressions! Ideal for general printing applications using plastisol and solvent based inks. Has an extended unexposed screen life and is also very easy to reclaim the screen without staining.

AVAILABLE SIZES: 1 Quart, 1 US Gallon

FEATURES OF DZ 307 DIAZO CURE BLUE PHOTOEMULSION:

	Very fast dry times with excellent mesh bridging.
	Extended sensitized shelf life of 6 to 8 weeks at 70°F (21°C).
	High stencil buildup with fewer coats.
	Very fast exposure times on all exposure unit types.
	Excellent leveling for low Rz values.
	Reduces negative effects of poorly cleaned screens.
	Non-sagging viscosity on low mesh counts.
	Flexibility to handle low mesh tensions and high squeegee pressure.
	Balanced color for easy inspection and registration.
	Ideal for plastisol and solvent-based inks for long print runs.
	Reclaim without staining and extended unexposed screen life.
	Freeze/thaw stable, passes 3 cycles 23°F to 72°F (-5°C to 22°C).

DZ 343 is a violet diazo cure photoemulsion for water based and plastisol inks. DZ 343’s combination of medium viscosity and extreme 48% solids gives printers greater versatility and value. If that wasn’t enough, DZ 343 will withstand thousands of water-based ink prints without using a hardener and still have easy reclaimability. DZ 343 photoemulsion is ideal for general printing applications using plastisol and water based inks. DZ 343 photoemulsion has low viscosity with extremely high solids content.

AVAILABLE SIZES: 1 Quart, 1 US Gallon

FEATURES OF DZ 343 DIAZO CURE VIOLET PHOTOEMULSION:

	Does not require chemical hardening.
	Easy development and reclaimability.
	Very fast dry times with excellent resolution.
	Very fast exposure times on all exposure unit types.
	Excellent leveling for low Rz values.
	Reduces negative effects caused from poorly cleaned screens.
	High Stencil build up with fewer coats.
	Non-sagging viscosity on low mesh coats.
	High durability for long print runs with excellent mesh bridging.
	Handles high squeegee pressures and low mesh tensions.
	Balanced color for easy inspection and on-press registration.
	Freeze/thaw stable, passes three cycles, -5°C to 22°C.

DC 521 is a blue photoemulsion that is suitable for every screen printing job. Whether it’s for garments or simple graphics, DC 521 photoemulsion will endure thousands of prints without locking up. DC 521 photoemulsion has low viscosity which allows for smooth coating on medium to high mesh counts. For general applications using plastisol and water based inks. Low viscosity with extremely high solids content. DC 521 photoemulsion handles low mesh tensions and high squeegee pressures very well and also has a wide exposure time latitude.

AVAILABLE SIZES: 1 Quart, 1 US Gallon

FEATURES OF DC 521 DUAL CURE BLUE PHOTOEMULSION:

	Universal photoemulsion for all inks and adhesives.
	Easy reclaim without staining or “hot” solvent lock-in.
	Able to withstand long print runs and abrasive ink additives.
	Very wide exposure time latitude.
	Excellent resolution and mesh bridging.
	Very fast exposure times on all exposure unit types.
	Excellent leveling for low Rz values.
	Balanced color for easy inspection and on-press registration.
	Flexibility to handle low mesh tensions and high squeegee pressure.
	Extended unexposed screen life.
	Freeze/thaw stable, passes 3 cycles -5°C to 22°C (23°F to 72°F)
	Compatible with most textile inks used in screen printing.

PC 701 is not only one of the fastest exposing one-parts, but it’s the highest solids content emulsion you’ll ever use! The extreme solids content of 52% allows you to use minimal coatings and speeds dry times. Designed for the textile printer, it has excellent resistance to plastisol and solvent-based inks. Caution: PC 701 is fast! Testing has shown that PC 701 emulsion will expose more than 3 times faster than other SBQ emulsions. For general printing applications using plastisol and solvent based inks. PC701 has low viscosity with extremely high solids content.

AVAILABLE SIZES: 1 Quart, 1 US Gallon

FEATURES OF PC 701 POLY CURE BLUE SBQ PHOTOEMULSION:

	Very high stencil build-up with minimal coats.
	Very fast exposure - 3 times faster than other SBQ emulsions.
	Excellent leveling for low Rz values and easy development.
	Very good resolution and excellent bridging.
	Reduces negative effects caused from poorly cleaned screens.
	Balanced color for easy inspection and on-press registration.
	High durability for long print runs, easy reclaim without staining.
	High flexibility for low mesh tensions and high squeegee pressures.
	Very easy reclaim without staining.
	One-part formula does not require sensitizer addition.
	Very fast drying times with a very long shelf life.
	Very low viscosity with an extremely high solids content.

Blockout Red 421 is an inexpensive, water-based solution used as a solvent-based ink barrier. Dry times have been greatly reduced with evaporating agents, yet is non-flammable. Water soluble, therefore 421 is not for use with water-based inks.

AVAILABLE SIZES: 1 Quart, 1 US Gallon

FEATURES OF BLOCKOUT RED 421:

	Bright red color for high contrast.
	Transparent for easy on-press inspection.
	Durability to plastisol and solvent-based inks for long print runs.
	Flexibility to handle low mesh tensions and high squeegee pressures.
	Non-flammable, water-based formula.
	Extended shelf life - 1 year minimum.
	Freeze/thaw stable, passes 3 cycles -5°C to 22°C.

		The Image Mate Exposure Guide is the easiest way to ensure durable, consistent stencils every time. In a single exposure, this 10-step guide tells you how to adjust your exposure time for complete stencil curing. Measuring only 1/2" x 3 3/4", the Image Mate Exposure Guide will fit on your production screen without interfering with other graphics.

FEATURES OF IMAGE MATE EXPOSURE GUIDES:

	Single exposure calculation - Establish proper exposure times.
	Maintain proper exposure for quality control.
	Helps produce consistent performance of photo stencils.
	Small size that will not interfere with other graphics.

AccuFast® Inkjet Film (Waterproof): AccuFast is high quality, photopositive film which is universally receptive to both dye and pigment inks. Enginneered to accommodate the most popular RIPS, AccuFast Inkjet Film will accept heavy ink loads which will result in high density positives and negatives.

AVAILABLE SIZES: 8 1/2" x 11" and 11" x 17"

AccuMark® Inkjet Film (Non-Waterproof): Create positives from standard inkjet printers using dye-based inks. AccuMark inkjet media is the perfect combination of function and economy. This film offers clarity and translucency far surpassing vellum, with excellent stability at a fraction of the cost of other inkjet films.

AVAILABLE SIZES: 8 1/2" x 11" and 11" x 17"

Pre-Sensitised Photostencils: A pre-sensitized factory coated emulsion on a film base support which uses water to adhere to the mesh. The base film is stripped off and then exposed. Unexposed areas will wash out with water.

AUTOTYPE® CAPILLEX 25

Ideal for Displays, Posters, Self-adhesive Decal Printing, Bottle Printing and Plastisol Screen Printing

Provides all the toughness and durability traditionally associated with direct emulsions, plus the quality, speed and simplicity of indirect stencil films. Simply apply the film to the mesh, expose, and wash out with cold water. No coating/re-coating, and no chemical processing. The 25 micron (.001") emulsion thickness can be used on meshes 280 to 380 (112 to 152cm), and has been successful as low as 125 (50cm). Recommended for short run water based prints. Ease of processing makes it a good choice for schools.

AVAILABLE SIZES: 24" x 394" (roll), 41" x 394" (roll), 12" x 13" (pack of 50), 6" x 9" (pack of 100). Custom sizes available on special order.

AUTOTYPE® CAPILLEX 35

Ideal for Displays, Posters, Solder Resists, Decal Printing, Bottle Printing, T-shirts and Plastics - Capillex 35 is Recommended for Plastisol Inks

Has the same quality features as Capillex 25, except that it is 35 microns (.0014") thick, giving excellent definition on mesh counts of 180 to 280 (72 to 112cm) monofilament. Capillex 35 has also been successful on coarser meshes of 110, 125 and 160 (44cm, 50cm, and 64cm).

AVAILABLE SIZES: 24" x 394" (roll), 41" x 394" (roll), 12" x 13" (pack of 50). Custom sizes available on special order.

NOVASTAR®

Excellent Stability, Flexability and Solvent Resistance

Chemical Free Proccessing Offers Speed and Simplicity

Offers the speed and simplicity of chemical-free processing. Use water to washout. With high temperature fans or passing through a jet dryer, stencils can be dried in three minutes after washout. Excellent tape edge cover, stability, flexibility and solvent resistance.

AVAILABLE SIZE: 41" x 394" (roll)

AUTOCUT® AMBER

An Easy-To-Use, Water Adhering Handcut Stencil

Accepts Pencil Guidelines and Offers Easy Cutting and Peeling

Resists all Non-water Based Inks and Solvents

A tough, easy to use, water-adhering handcut stencil film that resists all non-water based inks and solvents. It has a matte surface which accepts pencil guidelines and offers easy cutting and peeling.

AVAILABLE SIZE: 41" x 394" (roll)

SOLVENT GREEN® - WATER RESISTANT

A Water Resistant, Solvent Adhering Stencil Film

High Quality Stencil with Good "Show through"

Can Be Used With Water Based and White Spirit Thinned Inks

A high quality, solvent-adhering stencil film which can be used with water based and white spirit thinned inks. The green coating has good “show through”. Adhering fluid is required*.

AVAILABLE SIZE: 41" x 394" (roll)

AUTOTYPE® AMBER AND RUBY AUTOMASK

A Complete Range of High Quality Amber and Ruby Masking Films

Cut and Strip Membrane Coated On a Clear Film Base

Quality Masking Film That Provides Good Dimensional Stability

Autotype's Automask films (Ruby and Amber) offer a complete range of high quality masking films. Autotype amber and ruby masking film consists of a cut and strip membrane coated on a clear film base. The film base of Autotype Amber and Ruby Automask is a crystal clear polyester which provides high dimensional stability. Get durable and precise masking films with Autotype!

AVAILABLE SIZE FOR RUBY AUTOMASK: 40" x 300" (roll)

AVAILABLE SIZE FOR AMBER AUTOMASK: 40" x 300" (roll)

Create Professional Positives Instantly!

No Expensive Films or Emulsion Stencils Required!

Simply print the X200 Posi-Paper through a laser printer or photocopier and create an instant positive.

AVAILABLE SIZES: 8 1/2" x 11", 11" x 17"

Note: Images created on a laser printer or photocopier should be as opaque (black) as possible to block light. Use a black pen or marker, or Posi~Black to darken areas. Screens exposed with laser print positives will take slightly longer to expose than film. An increase of approximately 20% may be required.

Create Professional Positives Instantly!

A heavyweight stable plastic film which will accept the toner from most laser printers and/or photocopiers. Simply create your artwork on a computer and print the positives using the FX300 Posi-Film in your laser printer. Camera ready artwork can also be used with a photocopier.

AVAILABLE SIZES: 8 1/2" x 11", 11" x 17"

Note: Images created on a laser printer or photocopier should be opaque (black) as possible to block any light. Use a black felt pen or marker to darken areas of the film or to fill in the pinholes if required. Posi~Black Toner Enhancer can also be used to fill in pinholes.

Consistent Vellum or Laser Positives Everytime!

Get consistent vellum or laser film exposures. This spray is designed to enhance toner on X200 Posi-Paper and FX300 Posi-Film after coming out of a printer. Toner becomes darker and denser making screen exposing more controllable. Halftones expose much easier and you will notice that you can burn much smaller dots without problems!

AVAILABLE SIZE: 340g (Sold per 12 or single can)